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Goyal Knitfab

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Uncategorized

SOP: New Joining

September 3, 2015 By Sahdeo Singh

NAME:————————————————————————-
DESIGNATION:————————————————————–
DEPARTMENT:————————————————————–
DATE OF JOINING:———————————————————-
NOTE: Please tick the check box Tick   √ Signature Remarks
1 INDUCTION PROCESS
a Intercom List
b Intro Mail Id & Mobile No
c Stationary
d Housing
2 JOINING REPORT
3 DATA SHEET
4 INDIVIDUAL FILE
5 COSEC PUNCHING
6 EDUCE ID
7 TELEPHONE
8 VISITING CARD
9 EMAIL ID IF REQUIRED
10 Relieving Letter
11 Computer
12 OTHERS
HR&ADMIN.                                       H.O.D.                                               EMPLOYEE.
DIRECTOR.

Filed Under: Uncategorized

Quality Assurance Department

September 3, 2015 By Sahdeo Singh

 

Ref: Director/GKPL

Department

Quality Assurance Page: 1 of 1
Doc. No.: WP/QAD /001 Issue Date :18.03.2014
Issue / Rev. No.: 1 / 0 Rev. Date: 18.03.2014
SOP: QUALITY ASSURANCE DEPT.
Sr Activity Responsibility Remarks
1 Use Cause & Effect diagram for analyzing cause of Customer complaints, Internal complaints etc. Checker

 

 

 

 

QA. Supervisor

 

 

 

 

Head QA

 

 

 

 

 

Manager Sales

 
2 Write non-conformity as “EFFECT” on right hand Side and conduct brain storming session with all Concerned persons
3 List the causes in 4 categories:

  • Man
  • Machine
  • Materials
  • Methods
4 Identify assignable causes and initiate corrective Actions.
5 Monitor the completion of corrective actions and their effectiveness and record the result.
6 Inform QAD for disposing the complaints immediately. Carry out cause and effect analysis if required with concern dept. and record the progress in customer complaint report & inform the progress to customer.
7 Maintain Quality wise Monthly record
8 Monthly records transfer in box file.
9 Box file to be number and maintain yearly as YP/QAD/Sr.No./ FY…..

Filed Under: Uncategorized

QA Dyed Fabric Folding

September 3, 2015 By Sahdeo Singh

 

Ref: Director/GKPL

Department

Folding Page: 1 of 1
Doc. No.: WP/Fld /001 Issue Date :26.03.2014
Rev. No.:   Rev. Date:
SOP: Q.A- DYED FABRIC FOLDING

 

Sr Job Job Responsibility

 

Remarks
1 Daily Finish folding report maintain by Q.A Supervisor. Maintain spring file and box file for daily folding report.

 

  1. QA: Fabric inspection Incharge

 

 

 

 

  1. Manager Sales

 

 

 

 

 

  1. Director

 

 

 

 

 

 

  1. Asst. Manger Excise

 

 
2 Box file to be numbered & named as           DA /FLD /Sr. No. /FY……..

 

3 Spring file to be named finish-Folding report.

Transfer spring file in box file.

 

4 Precaution: Folding date to be precise.

 

 

5 Daily report:

a)       Difference of rolls v/s taka report.

b)       M/C wise summary

c)       Folder wise summary

 

6 Weekly report to be taken every Saturday evening.

a)       Folding pending report.

 

Filed Under: Uncategorized

Dyeing Management Control

September 2, 2015 By Sahdeo Singh

Ref: Director/GKPL

Department

Production Page: 1 of 1
Doc. No.: WP/PRD /001 Issue Date :18.03.2014
Issue / Rev. No.: 1 / 0 Rev. Date: 18.03.2014
S.O.P. Dyeing Management Control (Process Control)

 

Sr Activity Responsibility Remarks
1 Conduct a series of experiments for the special processes. Operator

 

 

 

 

 

 

 

 

 

Production Supervisor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Production Head (Master)

 
2 Consider the following factors while qualifying the parameters for the special processes.

A.   Man:

The operators carrying out the jobs must be qualified .

B.   Material:

The material used for qualification must be tested by a laboratory & QA dept.

C.   Machine:

The machine at the time of qualification must be in ‘OK’ Functioning status The measuring and test equipment used for observing the values of process parameters must be under valid calibration.

D. Method

Combining the above 3 resources carry out experiments with different settings and inspect the output for each set of parameter.

3 Review the inspection and test results and finalise the best-obtained set of parameter values for the process. Prepare the setting chart and display it.

 

If change in Man, Machine, Material than Requalify the process

4 Identify the receiving material by storing it in relevant designated area and define Raw Batch no.
5 R.M. Batch no maintain is as below: –

Material Type/ Month-year/Sr. no

 

Lot No. : ………..

Piece No. / Party Name : ………

Quantity In Mtrs. : .   …………….

 

Filed Under: Uncategorized

Yarn Prepatory Report

September 2, 2015 By Sahdeo Singh

 

Ref: Director/GKPL

Department

Warping Page: 1 of 1
Doc. No.: YP/Yarn Preparatory/001 Issue Date :24.02.2014
Issue / Rev. No.: 02/ 02 Rev. Date: 24.02.2014
                                                     YARN PREPARATORY REPORT (SOP)

 

Sr                                                   Job                 Job Responsibility Remarks

 

1 One file to be maintain for running month

 

  1. Data Entry operator

 

 

 

 

 

 

 

 

  1. Supervisor Yarn Prepatory

 

 

 

 

 

 

 

 

 

 

3.H.O.D. – Yarn Preparatory

 
2 To Transfer in box file after completion of month

 

3 Box file to be number and maintain yearly as YP/PRD/Sr.No./ FY…..

 

4 Report to be shown :-

a)       Daily production report

b)       Yarn grid Report ( Weekly )

c)       Beam Production Report ( Weekly )

d)       WM grid Report ( Weekly )

e)       Beam grid Report ( Weekly )

 

5 All wastage vouchers to be shown and signed.

 

6 Separate file to be maintain for wastage report file no to be shown as YP / WST /Sr. No./ FY……..

a)       Monthly total wastage machine wise

b)       Monthly total wastage quality wise

 

7 Month end reports:-

a)       Monthly production report machine wise

b)       Monthly production report quality wise

c)       Monthly production efficiency report

d)       Beam WIP

e)   Stock summary of warping department

Filed Under: Uncategorized

Marketing

September 2, 2015 By Sahdeo Singh

Ref: Director/GKPL

Department

Marketing Page: 1 of 1
Doc. No.: WP/MKT/001 Issue Date :06.03.2014
Issue / Rev. No.: 1 / 0 Rev. Date: 06.03.2014
SOP: Marketing

 

 

Sr Job Responsibility Remarks.
1 Bill Details for Payment Collection

 

Collection Clerk

 

 

 

 

H.O.D. Marketing

 

 

 

 

 

Account

 
2 Due date of Bill payment of the party

Payment collection by cheque/cash

 

 
3 Maintaing party ledger and noted collection date , payment amount with cheque no and date/cash

 

 
4 Payment details: full payment /part payment or any deduction by the party should be remark.

 

 
5 Marketing Head checked and verified daily collection and deposite the same in account.

 

 
6 Account dept submitted full details of payment to the Directors.

 

 

Filed Under: Uncategorized

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Goyal Knitfab Pvt Ltd
3rd Floor, Block No 468, NH8
Palsana 394 315
SURAT India
Ph: +91 96870 88899
CIN: U17118GJ2001PTC039344

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